GATE ME 2014 Set 4 — Question 33
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Manufacturing Processes → Machining & Machine Tools → Merchant's Circle & Forces
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Question
Better surface finish is obtained with a large rake angle because
Correct answer
(A) the area of shear plane decreases resulting in the decrease in shear force and cutting force
Solution
Increasing the rake angle reduces the shear plane area, which in turn reduces the cutting forces and power consumption. Lower cutting forces generally lead to reduced tool vibration and better surface finish on the workpiece.
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