GATE ME 2022 Set 1 — Question 29
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Machine Design → Static & Dynamic Loading → Fatigue, S-N Diagram & Endurance
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Question
Which of the following methods can improve the fatigue strength of a circular mild steel (MS) shaft?
- A.Enhancing surface finish
- B.Shot peening of the shaft
- C.Increasing relative humidity
- D.Reducing relative humidity
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Correct answer
(A) Enhancing surface finish; (B) Shot peening of the shaft; (D OR A); (B) Shot peening of the shaft
Solution
Fatigue strength is significantly affected by surface conditions.
(A) Enhancing surface finish: A smoother surface reduces stress concentration points (e.g., scratches, machining marks), which are common sites for fatigue crack initiation. This improves fatigue strength.
(B) Shot peening of the shaft: Shot peening is a cold working process that introduces compressive residual stresses on the surface of the material. These compressive residual stresses counteract the tensile stresses that cause fatigue cracks, thereby increasing fatigue life and strength.
(C) Increasing relative humidity: Environmental factors like humidity can influence corrosion fatigue, but increasing humidity generally does not improve the intrinsic fatigue strength of the material; it can often accelerate corrosion.
(D) Reducing relative humidity: While reducing humidity might mitigate corrosion fatigue in some environments, it's not a direct method to improve the material's inherent fatigue strength in the same way surface treatments do. It's more about preventing degradation.
Therefore, enhancing surface finish and shot peening are direct methods to improve the fatigue strength of the shaft.
(A) Enhancing surface finish: A smoother surface reduces stress concentration points (e.g., scratches, machining marks), which are common sites for fatigue crack initiation. This improves fatigue strength.
(B) Shot peening of the shaft: Shot peening is a cold working process that introduces compressive residual stresses on the surface of the material. These compressive residual stresses counteract the tensile stresses that cause fatigue cracks, thereby increasing fatigue life and strength.
(C) Increasing relative humidity: Environmental factors like humidity can influence corrosion fatigue, but increasing humidity generally does not improve the intrinsic fatigue strength of the material; it can often accelerate corrosion.
(D) Reducing relative humidity: While reducing humidity might mitigate corrosion fatigue in some environments, it's not a direct method to improve the material's inherent fatigue strength in the same way surface treatments do. It's more about preventing degradation.
Therefore, enhancing surface finish and shot peening are direct methods to improve the fatigue strength of the shaft.
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