GATE ME 2025 Set 1 — Question 21
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Manufacturing Processes → Joining → Welding Processes
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Question
The welding process commonly used for fabricating tailor-welded blanks of dissimilar thickness for automotive applications is
Correct answer
(B) laser welding
Solution
Tailor-welded blanks (TWBs) consist of steel or aluminum sheets of different thicknesses, grades, or coatings welded together before stamping. Laser welding is the preferred process for this application because it provides a high power density, resulting in a very narrow heat-affected zone (HAZ), minimal thermal distortion, and high welding speeds, which are essential for maintaining the structural integrity and precision required in automotive body components.
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