GATE ME 2023 Set 1 — Question 52
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Engineering Materials → Structure & Properties → Binary Phase Diagrams & Lever Rule
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Question
A steel sample with 1.5 wt.% carbon (no other alloying elements present) is slowly cooled from 1100 °C to just below the eutectoid temperature (723 °C). A part of the iron-cementite phase diagram is shown in the figure. The ratio of the pro-eutectoid cementite content to the total cementite content in the microstructure that develops just below the eutectoid temperature is ______.(Rounded off to two decimal places)

Correct answer
0.53 to 0.55
Solution
The given steel sample has 1.5 wt.% carbon, which is a hypereutectoid steel since its carbon content is greater than the eutectoid composition of 0.8 wt.% C.When this steel is slowly cooled, it undergoes the following transformations:
This is calculated just below the eutectoid temperature (723 °C), where the phases are ferrite () and cementite (Fe3C).
Using the lever rule:W_{\text{total_cem}} = \frac{C_0 - C_\alpha}{C_{\text{Fe}_3\text{C}} - C_\alpha} = \frac{1.5 - 0.035}{6.7 - 0.035} = \frac{1.465}{6.665} \approx 0.2198 Step 2: Calculate the mass fraction of pro-eutectoid cementite (W_{\text{pro_cem}})
This is the cementite that forms above the eutectoid temperature. We calculate its mass fraction by applying the lever rule just above 723 °C, where the phases are austenite () and pro-eutectoid cementite (Fe3C).W_{\text{pro_cem}} = \frac{C_0 - C_\gamma}{C_{\text{Fe}_3\text{C}} - C_\gamma} = \frac{1.5 - 0.8}{6.7 - 0.8} = \frac{0.7}{5.9} \approx 0.1186 Step 3: Calculate the required ratio
The ratio of pro-eutectoid cementite to total cementite is:\text{Ratio} = \frac{W_{\text{pro_cem}}}{W_{\text{total_cem}}} = \frac{0.1186}{0.2198} \approx 0.53958 Rounding off to two decimal places, the ratio is 0.54.The official answer range is 0.53 to 0.55.
1.Above the Acm line (the line separating the phase from the + Fe3C phase), the steel is entirely in the austenite () phase.
2.As it cools and crosses the Acm line, pro-eutectoid cementite (Fe3C) starts to precipitate at the austenite grain boundaries.
3.At the eutectoid temperature (723 °C), the remaining austenite transforms into pearlite, which is a mixture of ferrite () and eutectoid cementite.
We need to find the ratio of the mass fraction of pro-eutectoid cementite to the total cementite. We will use the lever rule on the provided phase diagram.From the diagram:- Overall carbon composition, wt.%
- Carbon composition of ferrite () at 723°C, wt.%
- Carbon composition of austenite () at 723°C, wt.%
- Carbon composition of cementite (Fe3C), wt.%
This is calculated just below the eutectoid temperature (723 °C), where the phases are ferrite () and cementite (Fe3C).
Using the lever rule:W_{\text{total_cem}} = \frac{C_0 - C_\alpha}{C_{\text{Fe}_3\text{C}} - C_\alpha} = \frac{1.5 - 0.035}{6.7 - 0.035} = \frac{1.465}{6.665} \approx 0.2198 Step 2: Calculate the mass fraction of pro-eutectoid cementite (W_{\text{pro_cem}})
This is the cementite that forms above the eutectoid temperature. We calculate its mass fraction by applying the lever rule just above 723 °C, where the phases are austenite () and pro-eutectoid cementite (Fe3C).W_{\text{pro_cem}} = \frac{C_0 - C_\gamma}{C_{\text{Fe}_3\text{C}} - C_\gamma} = \frac{1.5 - 0.8}{6.7 - 0.8} = \frac{0.7}{5.9} \approx 0.1186 Step 3: Calculate the required ratio
The ratio of pro-eutectoid cementite to total cementite is:\text{Ratio} = \frac{W_{\text{pro_cem}}}{W_{\text{total_cem}}} = \frac{0.1186}{0.2198} \approx 0.53958 Rounding off to two decimal places, the ratio is 0.54.The official answer range is 0.53 to 0.55.
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