GATE ME 2014 Set 3 — Question 32
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Manufacturing Processes → Casting → Casting Defects & Yield
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Question
Match the casting defects (Group A) with the probable causes (Group B):
| Group A | Group B |
|---|---|
| P: Hot tears | 1: Improper fusion of two streams of liquid metal |
| Q: Shrinkage | 2: Low permeability of the sand mould |
| R: Blow holes | 3: Volumetric contraction both in liquid and solid stage |
| S: Cold Shut | 4: Differential cooling rate |
Correct answer
(B) P-4, Q-3, R-2, S-1
Solution
The matching of casting defects with their causes is as follows:
- Hot tears (P): These are cracks caused by tensile stresses during cooling, often due to differential cooling rates (4).
- Shrinkage (Q): Caused by volumetric contraction (3) during solidification and cooling.
- Blow holes (R): Caused by trapped gases when the permeability of the sand mould is low (2).
- Cold Shut (S): Occurs due to improper fusion of two streams of liquid metal (1).
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