GATE ME 2014 Set 3 — Question 33
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Manufacturing Processes → Machining & Machine Tools → Tool Geometry, Materials & Wear
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Question
Cutting tool is much harder than the workpiece. Yet the tool wears out during the tool-work interaction, because
Correct answer
(C) extra hardness is imparted to the workpiece due to severe rate of strain
Solution
During machining, the workpiece material undergoes severe plastic deformation at very high strain rates. This leads to significant strain hardening, which increases the hardness of the workpiece material at the tool-chip interface. This increased hardness contributes to the wear of the cutting tool despite its initial higher hardness.
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